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Kugwiritsa ntchito Radio Frequency Identification Technology mu Zitseko Zamatabwa Zowala
Laminated matabwa khomo kupanga ndondomeko makhalidwe ndi zofunika kasamalidwe, ntchito Ma tag apakompyuta a RFID kuthetsa kupanga, nkhokwe, mayendedwe, unsembe ndi pambuyo-kugulitsa mavuto.
Ndemanga: Malinga ndi kupanga mapangidwe makhalidwe ndi kasamalidwe zofunika za laminated matabwa zitseko, chizindikiritso cha ma radio frequency (RFID) ma tag apakompyuta amagwiritsidwa ntchito ngati chonyamulira chachikulu pakupanga, nkhokwe, mayendedwe, unsembe ndi pambuyo-malonda, ndi njira yogawa yokhazikika yozikidwa paukadaulo wa RFID imapangidwa. Matabwa khomo kupanga zambiri kupeza ndi processing chitsanzo dongosolo, ndi kukhazikitsidwa kwa gawo lililonse logwira ntchito.
Zotsatira zakugwiritsa ntchito zimatsimikizira kuti kusonkhanitsa zidziwitso ndi njira yopangira izi zitha kulowa m'malo mwadongosolo lakale lamitundu iwiri, ndi kuthetsa mavuto mu ndondomeko yopangira chikhalidwe kuti code-dimensional code ndi yosavuta kuipitsa, mobwerezabwereza zizindikiro, deta ikhoza kuwerengedwa koma osalembedwa, ndipo chidziwitso cha data chikusowa. Kupanga zitseko zamatabwa Kuchita bwino kwawonjezeka kuchokera 1.5 min/windo ku 1.0 mphindi / zenera, ndipo nthawi yoyendetsera bwino yafupikitsidwa 10-15 mphindi / zenera kuti 5 mphindi/zenera, kuzindikira kusakanikirana kwathunthu kwa kukonza khomo lamatabwa, nkhokwe, mayendedwe, kukhazikitsa ndi kukonza. kasamalidwe ka ndondomeko.
Mawu ofunika: kupanga laminated matabwa pakhomo, RFID luso, Integrated management, Tekinoloje ya IoT RFID
Monga gawo lamakampani opanga zida zapanyumba, China matabwa khomo makampani nthawi zonse kukulitsa kukula kwake msika. Ndi kuzama kwa kusintha kwa digito komanso kwanzeru ku China, ikubweretsa mpata waukulu wa kusintha, kukweza, ndi luso ndi chitukuko. Njira yamakono yopangira zitseko zamatabwa za ku China imadziwika ndi kupanga zopangidwa mwachizolowezi, njira yopangira ndi kapangidwe kazinthu ndizovuta, pali mitundu yambiri ya zipangizo ndi zigawo, ndipo mankhwalawa ali ndi mtengo wowonjezera. Kupanga kwake kumayimira kupanga kwamitengo yamitengo yapamwamba kwambiri ku China mpaka pamlingo wina.
Kugwiritsa ntchito ukadaulo wozindikiritsa ma radio pafupipafupi pazidziwitso zophatikizika zopanga zitseko zamatabwa za laminated
Pakadali pano, njira zopangira mabizinesi osiyanasiyana a matabwa ku China ndizosiyana pang'ono, ndi kasinthidwe kachipangizo kamakhala kosavuta. Kukula kwazinthu komanso kupanga bwino kumadalira luso la ogwira ntchito komanso zida zodziyimira zokha, ndipo nthawi yopanga ndi yayitali.
Mabizinesi ambiri amagwiritsa ntchito barcode kapena ma code awiri-dimensional monga chonyamulira zidziwitso pakukonza ndi kugawa magawo., makamaka kudalira fakitale MES dongosolo, kudalira maukonde kuyankhulana, zida zofunikanso ndi mkulu, ndipo mphamvu yosungirako zidziwitso ndi yaying'ono, ntchito yowerengera njira imodzi yokha , pamwamba nthawi zambiri kuonongeka ndi processing mfundo sangathe kuwerenga, zomwe zimapangitsa kuti zikhale zovuta kutsata momwe ntchito ikuyendera mu ulalo wowongolera, ziwerengero zotayika zakuthupi ndi zopanga sizili zanthawi yake komanso zolondola, kasamalidwe ka nyumba yosungiramo katundu ndi chipwirikiti, ndi "malamulo olakwika" nthawi zambiri amawonekera mumayendedwe ndi ulalo woyika. Zodabwitsa, kuwononga nthawi ndi ndalama zosafunikira.
Chizindikiritso cha Radio Frequency (RFID) ukadaulo ndiukadaulo wosalumikizana wodziwikiratu, mfundo yomwe ndi yosagwirizana ndi kulumikizana kwa data pakati pa owerenga ndi tag kuti azindikire chinthu chandamale ndikupeza deta yoyenera., njira yozindikiritsa sikufuna kulowererapo pamanja, ndipo imagwira ntchito mwamphamvu kumadera osiyanasiyana a mafakitale.
RFID ili ndi ubwino wambiri yosungirako, mtunda wautali wowerenga, Zolinga zambiri zozindikiritsa, ndi kubisa kwa data. Zakhala zikugwiritsidwa ntchito kwambiri mu malonda ogulitsa sitolo, katundu warehousing, mayendedwe, ndi kupanga magalimoto.
Pakadali pano, RFID yakhala ikugwiritsidwa ntchito m'maiko ena akunja popanga mipando ndi zinthu zamatabwa. Mwachitsanzo, Northway Industries, makina odziwika bwino amatabwa ndi zida zamaofesi ku United States, amagwiritsa RFID machitidwe kutsatira njira zopangira zinthu; Ukadaulo wa UHF RFID wophatikizidwa mufakitale ya Valede Cambra kuti upangitse bwino kupanga ndikusunga ndalama zowongolera; Thomasville Furniture Industries, wopanga mipando wotchuka waku America, adagwiritsa ntchito netiweki ya RFID ndi zomangamanga kuti azitha kufufuza zinthu kwa makasitomala akuluakulu ogulitsa.
Pakadali pano, pali malipoti ochepa pakugwiritsa ntchito ukadaulo wa RFID mumakampani opanga zitseko zamatabwa kunyumba ndi kunja. Poganizira izi, molingana ndi mawonekedwe akupanga kwa zitseko zamatabwa za laminated ndi zofunika kasamalidwe ka mankhwala, phunziro ili limatenga RFID monga chonyamulira chachikulu cha laminated matabwa khomo kupanga ndi kasamalidwe zambiri, amaphunzira njira yogwiritsira ntchito ukadaulo wa RFID mumizere yopangira zitseko zamatabwa, ndipo amamanga chitseko chamatabwa chopangidwa ndi matabwa chotengera luso la RFID. Njira yogwiritsira ntchito zosonkhanitsira zidziwitso ndikukonza zopangira zitseko zamatabwa zimazindikira kusonkhanitsa zidziwitso ndikutsata zenizeni zenizeni ndikuyang'anira ntchito yonse yokonza zitseko zamatabwa., mayendedwe, unsembe ndi pambuyo-malonda.
1. RFID dongosolo kapangidwe ndi mfundo ntchito
Dongosolo la RFID lili ndi magawo atatu, kuphatikizapo: RFID tag yamagetsi (TAG, transponder), owerenga ndi dongosolo ntchito.
1) Zolemba zamagetsi zimayikidwa pa tsamba lachitseko ndipo zimakhala ndi chip ndi tag antenna. Chip chodzipatulira ndiye chonyamulira chachikulu cha chidziwitso cha ma radio frequency. Deta mumtundu wina imasungidwa mu chip chodzipatulira ngati chidziwitso chowerengedwa cha chinthucho kuti chizindikirike. Mlongoti womangidwamo umagwiritsidwa ntchito makamaka polankhulana ndi ma frequency a wailesi mu owerenga.
2) Wowerenga ndi chipangizo chowerengera kapena kuwerenga ndikulemba zambiri zama tag apakompyuta. Ntchito yake yayikulu ndikuwongolera gawo lapakati pawayilesi kuti atumize zizindikiro zowerengera ku tag yamagetsi, landirani yankho la tag, ndi kutumiza deta yozindikiritsa malonda pamodzi ndi zofunikira zina pa tagi kwa wolandira.
Kafukufukuyu makamaka amagwiritsa ntchito owerenga okhazikika ogawanika kuti awerenge zambiri zomwe zimapangidwira kumapeto kwa zida zopangira mzere, ndikugwiritsa ntchito chowerengera cham'manja cham'manja kuyang'anira momwe zinthu ziliri posungira, mayendedwe ndi msonkhano wa zitseko zamatabwa.
3) Dongosolo logwiritsira ntchito limapangidwa makamaka ndi mapulogalamu apakati ndi mapulogalamu. The middleware akhoza kulemba ndi kuwerenga deta ku tag kudzera owerenga, ndikulumikiza owerenga ndi mapulogalamu a pulogalamu. Mapulogalamu ogwiritsira ntchito makamaka amaphatikizapo kupanga mabizinesi ndi mapulogalamu azidziwitso zamabizinesi, monga Enterprise Resource Management (ntchito dongosolo ndi mankhwala, APS), makonzedwe azinthu zamabizinesi (makonzedwe azinthu zamabizinesi, ERP) ndi kukonza matabwa mothandizidwa ndi makina opangira / kupanga (matabwa CAD/CAM, WCC), ndi zina. Zolemba zenizeni zikuwonetsedwa mu Chithunzi 1.
Chithunzi 1 Kupanga kwa RFID system - Chitsanzo cha Ntchito ya IOT
Mfundo yogwirira ntchito ya dongosololi ndi yakuti pambuyo pa tsamba lachitseko lomwe latsekedwa ndi chizindikiro chamagetsi limalowa mu mlongoti wa maginito., imalandira chizindikiro chonyamulira chotumizidwa ndi kutsogolo (kapena foni yam'manja) owerenga zida zopangira, amapeza mphamvu yofunikira kudzera munyengo yochititsa chidwi, ndikutumiza chizindikiro chosungidwa mu chip chodzipereka. matabwa khomo mankhwala zambiri, kapena kutumiza mwachangu siginecha inayake. Wowerenga amawerenga ndikuzindikira zomwe akudziwa, ndikutumiza mphamvu zamawayilesi afupipafupi kudzera pa transmitter ya mlongoti kuyendetsa dera la transponder kutumiza deta yamkati kudongosolo lapakati lazidziwitso kuti kusanthula koyenera.. Pomaliza, izi zimatumizidwa ku pulogalamu yofunsira kuti igwirizane.
2. Laminated matabwa khomo kupanga ndondomeko ndi RFID ntchito zofunika kusanthula
2.1 Laminated matabwa khomo kupanga ndondomeko
Khomo lamatabwa laminated ndi khomo lamatabwa lopangidwa ndi veneer, mapepala okongoletsera kapena zipangizo zina zokongoletsera, ndipo chimango cha chitseko chimadzazidwa ndi zida zapakati pazitseko. Khomo lamatabwa limapangidwa ndi zinthu zambiri zosanjikiza kudzera mu lamination. Kuchita kwamtengo wapamwamba kumakondedwa kwambiri ndi ogula. Kuchokera pakupanga zinthu mpaka kumaliza kuyika zinthu, laminated matabwa zitseko ayenera kudutsa zopangira kukonzekera, kupanga, kuyendera khalidwe, kuyika, yosungirako, kugawa ndi kukhazikitsa, monga momwe tawonetsera pa Chithunzi 2.
Chithunzi 2 Kupanga ndi kugawa maulalo a zitseko zamatabwa za laminated
Poyerekeza ndi mapanelo mipando, chitseko chamatabwa cha laminated chimaphatikizidwa pambuyo pa gululo ndi chimango chikuphatikizidwa, ndipo chinthu chotsatira chokonzekera ndichokwanira, kuti, RFID tag imodzi kapena yochepa kwambiri ndiyofunikira kuti mumalize kusonkhanitsa zambiri. Kuphatikiza apo, mawonekedwe a khomo laminated matabwa amakhazikika, ndi kukula kokha ndi kosiyana malinga ndi zofunikira makonda. Zimatenga malo ochepa, ndipo chifukwa pali malo ena mkati mwa khomo pachitseko, ndiyosavuta kuyika ma tag apakompyuta a RFID. Choncho, popanga zitseko zamatabwa za laminated, nthawi zambiri amasankhidwa kuyika chizindikiro cha RFID chamagetsi mkati mwa tsamba lachitseko chitseko chikasonkhanitsidwa ndipo gululo lisanakanikizidwe..
2.2 Kusanthula kwa Zofunikira za RFID Application
Pali njira zambiri zopangira zitseko zamatabwa, ndipo zida zambiri zimakhudzidwa. Ngakhale equipments ambiri mu mzere matabwa khomo kupanga kupanga akhoza basi kukonzedwa pozindikira barcodes, iwo ali makamaka anaikira mu macheka anayi a mbali ya khomo tsamba, kusindikiza m'mphepete, kutsegula mabowo a hardware ndi maulalo ena. Kuwongolera kwa digito kwa njira yonse sikunakwaniritsidwe, ndipo zosonkhanitsira zodziwikiratu za ndondomeko yonseyi zikusowa, kupangitsa kuyang'anira ndi kuwongolera pa intaneti kukhala kovuta.
Kamodzi vuto la khalidwe la mankhwala kapena kulephera kwa zida kumachitika, ndizovuta kuthetsa mwamsanga, sizingatsimikizire mtundu wazinthu, ndipo imakhudza kasamalidwe ka ntchito. Zofunikira pakugwiritsa ntchito RFID mu ulalo uliwonse wopanga zitseko zamatabwa ndikuzungulira zimawunikidwa motere.
1) Zindikirani kasamalidwe kowonekera bwino kakupanga. Pogwiritsa ntchito ma tag apakompyuta a RFID monga chonyamulira chidziwitso, ndizotheka kupeza ndi kulemba zambiri zofunika za momwe zinthu zilili mu magawo a processing, mayendedwe, kukhazikitsa ndi kugulitsa pambuyo pa nthawi yeniyeni komanso moyenera, ndikumvetsetsa munthawi yake chidziwitso chantchito m'magawo oyenera azinthu zomwe zikuchitika, kuti athe kuweruza oyang'anira Perekani chithandizo chokwanira cha deta popanga zisankho.
RFID TAGS
2) Zindikirani kasamalidwe kowonda pakupanga. Kugwiritsa ntchito ukadaulo wa RFID kuzindikira kutsata kwenikweni kwazomwe amapanga kungathandize mabizinesi kudziwa momwe akupangira munthawi yake., ndi flexibly kusintha mphamvu kupanga malinga ndi zofunika dongosolo ndi ndondomeko ulalo, kuti awonjezere kuchuluka kwa zokolola. Njira iyi ingapangitse kuti kasamalidwe ka ma workshop kukhala odekha, kupanga kusinthasintha, ndikuthandizira mabizinesi kukwaniritsa kasamalidwe koyenera kakupanga.
3) Zindikirani kasamalidwe kanzeru pakupanga. Kudzera muukadaulo wa RFID, chidziwitso cha dongosolo la magulu osiyanasiyana, mfundo, kukula kwake, ndipo mitundu ya zitseko zamatabwa imatha kudziwika ndikupulumutsidwa, ndi ndondomeko processing zida processing monga khomo tsamba kukanikiza, macheka anayi, ndi hardware dzenje kagawo processing akhoza lizilamuliridwa kusintha wanzeru kupanga ndondomeko kupanga. mlingo.
4) Zindikirani kuwongolera kwamtundu wazinthu pa intaneti. Kulimbana ndi mavuto a macheka anayi, kusindikiza m'mphepete, ndi hardware dzenje poyambira processing mu ndondomeko panopa matabwa khomo kupanga, kudula m'mphepete, kuwotchedwa, zowonekera, zokala, maenje, hardware hole poyambira dislocation, ndi mtundu processing chisokonezo n'zosavuta kuchitika. Makhalidwe owerengeka komanso olembedwa a RFID tag zamagetsi, mothandizidwa ndi makina masomphenya luso, amangolemba zidziwitso zosayenerera mu ma tag apakompyuta a RFID mkati mwa chitseko chamatabwa, amazindikira kulekana basi kwa zinthu zosayenera mu gawo lotsatira, ndipo amatha kutsata mtundu wazinthu munthawi yake kuti apititse patsogolo mtundu wazinthu komanso kupanga bwino.
5) Zindikirani kasamalidwe ka zidziwitso za malo osungiramo zinthu ndi mayendedwe. Kugwiritsa ntchito chizindikiritso chakutali cha ma tag apakompyuta a RFID kumatha kupititsa patsogolo kasamalidwe ka zidziwitso zanyumba yosungiramo zinthu., zindikirani mwachangu za dongosolo ndi malo osungira katundu, kufewetsa njira zoyendera ndi kuvomereza kulowa ndi kutuluka mnyumba yosungiramo zinthu, ndi kusunga kuyendera, kujambula, ndi kukonza kofunidwa ndi ntchito zapamanja zachikhalidwe. Inventory ndi maulalo ena. Pakugawa, Tekinoloje ya tag ya RFID imatengedwa, zomwe zingachepetse kutayika kobwera chifukwa cha katundu wolakwika komanso zolakwika zotumizira, ndi kupititsa patsogolo utumiki wabwino.
6) Kukwaniritsa kulondola kwa kugawa ndi kukhazikitsa. Kugwiritsa ntchito kuwerenga ndi kulemba kwa ma tag apakompyuta a RFID kumatha kutsimikizira kulondola kwa zitseko zamatabwa zomwe zasinthidwa ndikugawa ndikuyika., kupewa zochitika za "dongosolo lolakwika" ndi kuwononga nthawi ndi ndalama zosafunikira.
3. RFID ntchito mode pa laminated matabwa kupanga khomo kupanga mzere kupanga
3.1 Vertical Distributed Model System Construction
Malinga ndi makhalidwe a laminated matabwa khomo kupanga ndondomeko ndi katundu kasamalidwe zofunika, chimango chopangira chitseko chopangidwa ndi matabwa chotengera luso la RFID chimawerengedwa. Imatengera kapangidwe kagawidwe koyima ndipo imakhala ndi magawo atatu: gawo lowongolera, gawo la ntchito ndi gawo la bizinesi, monga momwe tawonetsera pa Chithunzi 4. Onetsani.
Fig.4 Framework of vertically anagawira matabwa khomo kupanga chitsanzo kutengera luso RFID
1) Control layer: imatanthawuza maukonde owongolera ma workshop omwe amapangidwa ndi owerenga osakhazikika komanso masensa ogwirizana omwe amayikidwa pazida monga kuphatikiza ma panel, macheka anayi, m'mphepete, ndi hardware dzenje processing, ndikumaliza kuyang'anira zida zapamalo kudzera pamakompyuta , kuphatikiza logic controller (PLC), chida chowongolera manambala apakompyuta (kuwongolera manambala apakompyuta, CNC), kugawa manambala (kugawa manambala, DNC) ndi kugawa dongosolo lowongolera (kugawa dongosolo lowongolera, DCS) ndi zida zina.
Ntchito yayikulu ndikusonkhanitsa ndi kulumikiza zidziwitso zamtundu wazinthu kudzera pa ma tag apakompyuta a RFID pachitseko chamatabwa, kuzindikira kuyanjana kwanthawi yeniyeni ndi kuphatikiza chidziwitso cha data pakati pa zidziwitso za zida ndi mapulogalamu apulogalamu pamasiteshoni osiyanasiyana ndi njira zosiyanasiyana, ndi kupititsa patsogolo kupanga. bwino ndi kasamalidwe mlingo.
2) Gawo la kuphedwa: amatanthauza njira yopangira zinthu (ndondomeko yoyendetsera ntchito, MES) kasamalidwe ndi kutsata zinthu, kupanga, khalidwe, zida, magulu a magawo ofunikira ndi zidziwitso zina popanga.
Ma module osiyanasiyana ogwirira ntchito atha kukhazikitsidwa kuti amalize kuwonongeka kwatsatanetsatane kwa chidziwitso cha kasamalidwe kazinthu pagawo la bizinesi, ndi kasamalidwe pa malo chipangizo chilichonse pa ulamuliro wosanjikiza kuonetsetsa mosalekeza ndi yachibadwa kupanga ndondomeko. Nthawi yomweyo, kukhudzika kwa kasamalidwe ka malo kutha kupitilizidwa poyang'anira zinthu zomwe zasungidwa, kuwunika mawonekedwe a zida, kuwunika momwe ntchito ikuyendera, ndi kuyang'anira khalidwe, ndipo zidziwitso zosinthidwa ndikusinthidwa zitha kuperekedwa kwa oyang'anira mabizinesi munthawi yeniyeni pazosankha zopanga.
3) Bizinesi wosanjikiza: makamaka imatanthawuza njira yoyambira yamabizinesi yomwe imafunidwa ndi bizinesi panthawi yopanga komanso kutsatsa, kuphatikiza kuwongolera kasamalidwe kazinthu, makonzedwe azinthu zamabizinesi, kulamulira khalidwe la mankhwala, kusunga ndi kugawa, kukhazikitsa ndi pambuyo-kugulitsa ndi machitidwe ena ntchito. Kagwiritsidwe ntchito ka machitidwe ogwiritsira ntchitowa kumatha kupititsa patsogolo kayendetsedwe kabwino ka mabizinesi ndikuwongolera kulondola kwa zisankho za kasamalidwe.
Perekani Zomata za RFID Label High Frequency RFID Chip - RF Chip - China Electronic Label Manufacturer
3.2 Ma module ogwira ntchito
Malinga ndi zofunikira za kupanga khomo lamatabwa ndi kasamalidwe ka zinthu, makina opangidwa ndi matabwa opangidwa ndi matabwa opangidwa ndi matabwa opangidwa ndi RFID ali ndi magawo asanu ogwira ntchito: ndondomeko yoyendetsera ntchito, kupanga automation module, Module yowunikira khalidwe lazinthu, mosungiramo katundu ndi kugawa, ndi unsembe pambuyo-malonda gawo. Ma module awa amatha kupereka zidziwitso zoyenera malinga ndi zosowa zosiyanasiyana, kuti azindikire kasamalidwe koyenera ndi kukhathamiritsa kwa mzere wopanga chitseko chamatabwa.
