Aikace-aikacen Fasahar Gane Mitar Rediyo a cikin Ƙofofin Ƙofofin katako
Laminated katako kofa samar tsari halaye da kuma management bukatun, amfani RFID lantarki tags don warware samarwa, ajiya, dabaru, shigarwa da kuma bayan-tallace-tallace matsalolin.
Abstract: Bisa ga samar da tsari halaye da kuma management bukatun na laminated katako kofofin, Gane mitar rediyo (RFID) Ana amfani da alamun lantarki azaman babban mai ɗaukar bayanai a samarwa, ajiya, dabaru, shigarwa da kuma bayan-tallace-tallace, kuma an gina tsarin rarraba a tsaye bisa fasahar RFID. Ƙofar Ƙofar katako na samun bayanai da tsarin ƙirar sarrafawa, da aiwatar da aiwatar da kowane tsarin aiki.
Sakamakon aikace-aikacen ya tabbatar da cewa wannan tarin bayanai da samfurin sarrafawa na iya maye gurbin tsarin lambar al'ada biyu mai girma, da kuma magance matsalolin da ke cikin tsarin samar da al'ada cewa ka'idodin nau'i biyu yana da sauƙi don gurɓata, maimaita lambobin, ana iya karanta bayanai amma ba a rubuta ba, kuma bayanan bayanai sun ɓace. Samar da ƙofofin katako An ƙara haɓaka daga 1.5 min/taga zuwa 1.0 min/taga, kuma an taqaitaccen lokacin gudanarwa daga 10-15 minti / taga zuwa 5 mintuna/taga, fahimtar cikakken haɗin gwiwar sarrafa kofa na katako, ajiya, dabaru, shigarwa da kulawa. sarrafa tsari.
Mabuɗin kalmomi: laminated katako kofa samar, Fasahar RFID, hadedde gudanarwa, Fasaha na RFID IoT
A matsayin yanki na masana'antar kayan aikin gida na gargajiya, Masana'antar ƙofofin katako ta kasar Sin na ci gaba da faɗaɗa girman kasuwarta. Tare da zurfafa sauye-sauyen dijital da fasaha na kasar Sin, yana haifar da babbar dama ta canji, haɓakawa, da kirkire-kirkire da ci gaba. Yanayin samar da ƙofofin katako na kasar Sin a halin yanzu ana nuna shi ta hanyar samar da al'ada, tsarin samarwa da tsarin samfurin suna da rikitarwa, akwai nau'ikan albarkatun kasa da sassa da yawa, kuma samfurin yana da ƙima mai girma. Matsayin masana'anta yana wakiltar matakin masana'anta na samfuran itace masu tsayi a China zuwa wani ɗan lokaci.
Aikace-aikacen fasahar gano mitar rediyo a cikin bayanan haɗaɗɗen yanayin samarwa na ƙofofin katako da aka liƙa
A halin yanzu, Hanyoyin samar da kamfanonin kofa na katako daban-daban a kasar Sin sun dan bambanta, kuma ƙayyadaddun kayan aiki yana da sauƙi. Ingantattun samfura da ingancin samarwa sun dogara ne akan matakin fasaha na ma'aikata da kayan aiki na tsaye kaɗai, kuma sake zagayowar samarwa yana da tsayi.
Yawancin kamfanoni suna amfani da lambar lamba ko lamba mai girma biyu azaman mai ɗaukar bayanai a cikin aiwatar da sarrafa sassa da rarrabawa., yafi dogaro da tsarin masana'antar MES, dogara ga hanyar sadarwa don sadarwa, bukatun kayan aiki kuma suna da yawa, kuma damar ajiyar bayanai kadan ne, aikin karanta hanya ɗaya kawai , Sau da yawa saman yana lalacewa kuma ba za a iya karanta bayanan sarrafawa ba, wanda ya sa ya zama da wahala a bi diddigin ci gaban samarwa a cikin hanyar haɗin gwiwar gudanarwa, kididdigar asarar kayan abu da samarwa ba daidai ba ne kuma daidai, sarrafa sito yana da hargitsi, kuma "ba daidai ba umarni" sau da yawa suna bayyana a cikin dabaru da hanyoyin shigarwa. Al'amari, haifar da ɓata lokaci da tsadar kayan da ba dole ba.
Gane Mitar Rediyo (RFID) fasaha fasaha ce ta ganowa ta atomatik mara lamba, ka'idar wadda ita ce sadarwar bayanan da ba ta hanyar sadarwa ba tsakanin mai karatu da alamar don gano abin da ake nufi ta atomatik da samun bayanan da suka dace., tsarin tantancewa baya buƙatar sa hannun hannu, kuma yana da ƙarfi mai ƙarfi ga yanayin masana'antu daban-daban.
RFID yana da fa'idodin babban ƙarfin ajiya, dogon nisa karatu, maƙasudin ganowa da yawa, da boye bayanan. An yi amfani da shi sosai a cikin tallace-tallace na sashen kasuwanci, kayan aikin ajiya, sufuri, da kuma kera motoci.
A halin yanzu, An yi amfani da RFID a wasu kasashen waje a fannin kayan daki da kayayyakin itace. Misali, Northway Industries, sanannen kayan daki na katako da kayan ofis a cikin Amurka, amfani Tsarin RFID don bibiyar tsarin masana'anta na samfuran; An haɗa tushen fasahar UHF RFID a cikin masana'antar Valede Cambra don haɓaka haɓakar samarwa da adana farashin gudanarwa; Thomasville Furniture Industries, Shahararren mai kera kayan daki na Amurka, amfani da hanyar sadarwa ta RFID da kayayyakin more rayuwa don samar da gano samfur ga manyan abokan ciniki.
A halin yanzu, akwai 'yan rahotanni kan aikace-aikacen fasahar RFID a cikin masana'antar kera kofa na katako a gida da waje. Ganin haka, bisa ga samar da halaye na laminated katako kofofin da samfurin management bukatun, wannan binciken yana ɗauka RFID a matsayin babban dillali na masana'anta kofa na katako da bayanan gudanarwa, yayi nazarin yanayin aikace-aikacen fasahar RFID a cikin layin samar da kofa na katako, kuma yana gina kofa da aka liƙafa bisa fasahar RFID. Samfurin aikace-aikacen tattara bayanai da sarrafa masana'antar ƙofa ta katako yana fahimtar tarin bayanai da bin diddigin ainihin lokaci da saka idanu akan duk tsarin sarrafa ƙofar katako., sufuri, shigarwa da kuma bayan-tallace-tallace.
1. Tsarin tsarin RFID da ƙa'idar aiki
Tsarin RFID ya ƙunshi sassa uku, ciki har da: RFID lantarki tag (TAG, transponder), tsarin karatu da aikace-aikace.
1) Alamar lantarki tana kunshe ne a cikin ganyen kofa kuma tana ƙunshe da keɓaɓɓen guntu da eriya ta alama. Keɓaɓɓen guntu shine babban mai ɗaukar bayanai don gano mitar rediyo. Ana adana bayanai a cikin takamaiman tsari a cikin keɓaɓɓen guntu azaman bayanin karanta samfurin don ganowa. An fi amfani da eriyar da aka gina a ciki don Sadarwa tare da naúrar mitar rediyo a cikin mai karatu.
2) Mai karatu na'ura ce don karantawa ko karantawa da rubuta bayanan alamar lantarki. Babban aikinsa shine sarrafa sashin mitar rediyo na ciki don watsa siginar karatu zuwa alamar lantarki, karbi amsa tambarin, kuma aika bayanan gano samfurin tare da sauran bayanan da suka dace a cikin tag ga mai watsa shiri.
Wannan bincike yafi amfani da tsaga tsayayyen mai karantawa don karanta bayanan sarrafa bayanai a gaban ƙarshen kayan aikin layin samarwa, kuma yana amfani da mai karanta wayar hannu don sarrafa tsarin samfurin a cikin ma'ajiyar, sufuri da taro na katako kofofin.
3) Tsarin aikace-aikacen galibi ya ƙunshi middleware da software na aikace-aikace. Midware na iya rubutawa da karanta bayanai zuwa tag ta hanyar mai karatu, da kuma haɗa mai karantawa da software na aikace-aikace. Software na aikace-aikacen ya ƙunshi software na samarwa da sarrafa bayanai, kamar Gudanar da albarkatun kasuwanci (tsarin aikace-aikace da samfurori, APS), tsarin albarkatun kasuwanci (tsarin albarkatun kasuwanci, ERP) da kuma sarrafa itacen da kwamfuta ke taimaka wa ƙira/ƙira (itace CAD/CAM, WCC), da dai sauransu. Ana nuna takamaiman abun da ke ciki a hoto 1.
Hoto 1 Haɗin tsarin RFID - Misalin Aikace-aikacen IOT
Ka'idar aiki na tsarin ita ce bayan ganyen ƙofa da aka lulluɓe da alamar lantarki ta shiga filin magnetic eriya., yana karɓar sigina mai ɗaukar hoto wanda gaba-gaba ya aika (ko tashoshi ta wayar hannu) mai karanta kayan sarrafa kayan aiki, yana samun makamashin da ake buƙata ta hanyar da aka jawo, kuma aika siginar da aka adana a cikin guntu sadaukarwa. Bayanin samfurin kofa na katako, ko aika da takamaiman siginar mitar. Mai karatu yana karantawa kuma yana yanke bayanin, kuma yana watsa makamashin raƙuman radiyo na takamaiman mitar ta hanyar jigilar eriya don fitar da da'ira don aika bayanan ciki zuwa tsarin bayanan tsakiya don bincike mai dacewa.. Daga karshe, Ana aika waɗannan bayanan zuwa shirin aikace-aikacen don daidaitawa daidai.
2. Laminated katako kofa samar tsari da RFID aikace-aikace bincike
2.1 Laminated katako kofa samar tsari
Ƙofar katakon da aka liƙa, ƙofar katako ce da aka yi da veneer, takarda na ado ko wasu kayan ado, kuma firam ɗin ƙofar yana cike da kayan ƙofa. Ƙofar katako an yi shi da abubuwa masu yawa ta hanyar lamination. Babban aiki mai tsada yana ƙara samun fifiko ga masu amfani. Daga sarrafa albarkatun kasa zuwa gama shigarwa na samfur, laminated katako kofofin bukatar shiga ta albarkatun kasa shiri, masana'antu, ingancin dubawa, marufi, ajiya, rarrabawa da shigarwa, kamar yadda aka nuna a Figure 2.
Hoto 2 Production da kuma rarraba hanyoyin haɗin gwiwar laminated katako
Idan aka kwatanta da panel furniture, Ƙofar katako mai laminated an haɗa shi bayan an haɗa panel da firam ɗin, kuma abin sarrafa na gaba gabaɗaya ne, wato, Ana buƙatar tag ɗaya ko kaɗan kaɗan na RFID don kammala tattara bayanai. Bugu da kari, an gyara siffar ƙofar katako mai laminated, kuma girman kawai ya bambanta bisa ga buƙatun gyare-gyare. Ya mamaye ƙaramin sarari, kuma saboda akwai wani sarari a cikin tsakiyar ƙofar, ya dace don marufi na alamun lantarki na RFID. Saboda haka, a cikin tsarin masana'antu na ƙofofin katako na laminated, gabaɗaya ana zaɓa don sanya alamar lantarki ta RFID a cikin ganyen ƙofar bayan an haɗa firam ɗin kuma kafin a danna panel..
2.2 Binciken Bukatun Aikace-aikacen RFID
Akwai matakai da yawa na masana'antu na kofofin katako, kuma an haɗa kayan aiki da yawa. Kodayake yawancin kayan aiki a cikin layin samar da kofa na katako za a iya sarrafa su ta atomatik ta hanyar gane lambobin sirri, sun fi mayar da hankali a cikin sassa hudu na leaf ƙofar, rufe baki, buɗe ramummuka na rami na hardware da sauran hanyoyin haɗin gwiwa. Ba a aiwatar da sarrafa dijital na gabaɗayan tsari ba, kuma tarin bayanan atomatik na dukkan tsari ya ɓace, yin sarrafa kan layi da sarrafawa da wahala.
Da zarar ingancin samfur ko gazawar kayan aiki ya faru, yana da wuya a magance shi da sauri, ba zai iya tabbatar da ingancin samfurin ba, kuma yana rinjayar yadda ake gudanar da samarwa. Abubuwan buƙatun aikace-aikacen RFID a cikin kowane hanyar haɗin samar da kofa na katako da zagayawa ana nazarin su kamar haka.
1) Gane da m gudanar da samarwa. Ta amfani da alamun lantarki na RFID azaman mai ɗaukar bayanai, yana yiwuwa a samu da rubuta mahimman bayanai game da matsayin samfurori a cikin matakan sarrafawa, sufuri, shigarwa da bayan-tallace-tallace a cikin ainihin lokaci da inganci, da kuma fahimtar bayanan yanayin aiki akan lokaci a cikin matakan da suka dace na samfuran da ke ci gaba, don yin hukunci ga manajoji Samar da isassun tallafin bayanai don yanke shawara.
RFID TAGS
2) Gane da m management na samarwa. Yin amfani da fasaha na RFID don gane ainihin bin diddigin tsarin samarwa na iya ba da damar kamfanoni su san matsayin samarwa cikin lokaci., kuma a hankali daidaita ƙarfin samarwa bisa ga buƙatun tsari da hanyoyin haɗin kai, don ƙara yawan ma'auni na yawan aiki. Wannan hanya za ta iya sa gudanar da taron bita ya fi karkata, samar da mafi m, da kuma taimaka wa masana'antu samun ingantaccen sarrafa samar da kayayyaki.
3) Gane da hankali management na samar da tsari. Ta hanyar fasahar RFID, oda bayanin batches daban-daban, ƙayyadaddun bayanai, masu girma dabam, kuma ana iya gano launuka na ƙofofin katako da adanawa, da tsarin sarrafa kayan aiki kamar danna ganyen kofa, sawing mai gefe hudu, da hardware ramin aiki za a iya sarrafawa don inganta fasaha masana'antu na samar da tsari. matakin.
4) Gane sarrafa kan layi na ingancin samfur. Nufin matsalolin sawing mai gefe huɗu, rufe baki, da hardware rami tsagi aiki a halin yanzu katako kofa samar tsari, yankan baki, kone, fallasa kabu, karce, rami, hardware rami tsagi dislocation, kuma nau'in rikicewar sarrafawa yana da sauƙin faruwa. Halayen masu karantawa da rubutawa na alamun lantarki na RFID, tare da taimakon fasahar hangen nesa na na'ura, ta atomatik yana rubuta bayanan da basu cancanta ba cikin alamun lantarki na RFID a cikin ƙofar katako, ya gane rabuwa ta atomatik na samfuran da basu cancanta ba a mataki na gaba, kuma zai iya gano ingancin samfur a cikin lokaci don haɓaka ingancin samfur da ingancin samarwa.
5) Gane sarrafa bayanai na ɗakunan ajiya da kayan aiki. Yin amfani da aikin gano nesa na alamun lantarki na RFID na iya inganta matakin sarrafa bayanai na sito., da sauri gano bayanin oda da wurin ajiyar samfur, sauƙaƙa hanyoyin dubawa da yarda don shiga da barin sito, da ajiye dubawa, yin rikodi, da aiki da ake buƙata ta hanyar ayyukan hannu na gargajiya. Inventory da sauran hanyoyin haɗin gwiwa. A cikin tsarin rarrabawa, An karɓi fasahar tag ta RFID, wanda zai iya rage asarar da ke haifarwa ta hanyar da ba daidai ba da kaya da kurakurai na jigilar kaya, da inganta ingancin sabis.
6) Don cimma daidaiton rarrabawa da shigarwa. Yin amfani da aikin karatu da rubutu na alamun lantarki na RFID na iya tabbatar da daidaiton ƙofofin katako na musamman a cikin rarrabawa da matsayi na shigarwa., gujewa faruwar lamarin "oda mara kyau" da haifar da ɓata lokaci da tsadar kayan da ba dole ba.
3. Yanayin aikace-aikacen RFID akan layin samar da kofa na katako
3.1 Tsarin Tsarin Tsarin Rarraba Tsaye
Dangane da halaye na tsarin samar da ƙofa na katako da laminated da buƙatun sarrafa samfur, An yi nazarin tsarin ƙirar ƙofa na katako na katako wanda ya dogara da fasahar RFID. Yana ɗaukar tsarin rarraba a tsaye kuma galibi ya ƙunshi sassa uku: Layer mai sarrafawa, Layer na kisa da layin kasuwanci, kamar yadda aka nuna a Figure 4. Nuna.
Fig.4 Tsarin tsarin samar da kofa na katako da aka rarraba a tsaye bisa fasahar RFID
1) Sarrafa Layer: yana nufin cibiyar sadarwa mai sarrafa bita wanda ya ƙunshi tsagaggen masu karantawa da kuma na'urori masu auna firikwensin da aka sanya akan kayan aiki kamar haɗar panel., sawing mai gefe hudu, bakin bandeji, da kuma sarrafa rami na hardware, kuma ya kammala sarrafa na'urar a kan shafin ta hanyar kwamfutoci , gami da mai sarrafa dabaru na shirye-shirye (PLC), kayan aikin injin sarrafa lambobi (sarrafa lamba ta kwamfuta, CNC), sarrafa lamba rarraba (sarrafa lamba rarraba, DNC) da kuma rarraba tsarin sarrafawa (tsarin sarrafawa rarraba, DCS) da sauran kayan aiki.
Babban aikin shine tattarawa da haɗa bayanan bayanan samfur ta atomatik ta hanyar saitattun alamun lantarki na RFID a cikin ƙofar katako, don gane ainihin ma'amala da haɗin bayanan bayanai tsakanin bayanan kayan aiki da tsarin software a tashoshi daban-daban da matakai daban-daban, da kuma inganta samarwa. inganci da matakin gudanarwa.
2) Layer na kisa: yana nufin tsarin aiwatar da masana'antu (tsarin aiwatar da masana'antu, MES) gudanarwa da bin diddigin kayan, samarwa, inganci, kayan aiki, batches na mahimman sassa da sauran bayanai a cikin tsarin masana'antu.
Za'a iya saita nau'ikan ayyuka daban-daban don kammala cikakken bazuwar bayanan sarrafa masana'antu a layin kasuwanci, da kuma kula da kan-site na kowane na'ura a kula da Layer don tabbatar da ci gaba da kuma al'ada samar da tsari. A lokaci guda, Ana iya inganta haɓakar kulawar kan yanar gizo ta hanyar saka idanu akan kayan kayan aiki, saka idanu matsayin kayan aiki, saka idanu ci gaban samarwa, da kuma kula da yanayin inganci, kuma bayanan da aka bincika da sarrafa bayanan za a iya aikawa zuwa ga manajojin kasuwanci a ainihin lokacin don yanke shawarar samarwa.
3) Layer kasuwanci: galibi yana nufin tsarin tsarin kasuwanci na asali wanda kamfani ke buƙata yayin samarwa da tallace-tallace na yau da kullun, ciki har da sarrafa sarrafa sarrafawa, tsarin albarkatun kasuwanci, sarrafa ingancin samfur, warehousing da rarraba, shigarwa da bayan-tallace-tallace da sauran tsarin aikace-aikace. Ayyukan waɗannan tsarin aikace-aikacen na iya inganta ingantaccen gudanarwa na kamfanoni da haɓaka daidaiton yanke shawara na gudanarwa.
Samar da Label na RFID Babban Mitar RFID Chip Sticker - RF Chip - China Electronic Label Manufacturer
3.2 Ƙunshin tsarin aiki
Bisa ga bukatun na Ƙofar katako masana'anta da kuma sarrafa kayan aiki, Tsarin ƙirar ƙirar kofa na katako da aka rarraba a tsaye bisa fasahar RFID ya haɗa da kayan aiki guda biyar: tsari management module, samar da sarrafa kansa module, samfurin ingancin saka idanu module, kayan ajiya da rarrabawa, da shigarwa bayan-tallace-tallace module. Waɗannan samfuran suna iya samar da bayanan da suka dace bisa ga buƙatu daban-daban, don gane da m management da kuma gyara aiki na katako kofa masana'antu line samar.
